Inventors:
Thomas J. Clark - Powell OH
Roger R. Matarrese - Upper Arlington OH
Roger W. McEachron - Worthington OH
Sergio Sinigaglia - Brescia, IT
Assignee:
General Electric Company - Worthington OH
International Classification:
B22F 310, B22F 704
Abstract:
The present invention addresses problems in the diamond saw blade and segment art. One aspect of the invention comprises a method for making handleable, strong, discrete, metal-clad abrasive pellets. This method comprises the steps of:
(a) spraying onto a bed of gas-fluidized abrasive particles a slurry of metallic powder, a binding agent, and a volatile solvent until substantially all the abrasive particles are coated with at least about 20 wt-% of the metallic powder;
(b) recovering the metal powder coated abrasive particles; and
(c) heating said recovered coated particles under conditions to form a sintered continuous metal coating enveloping said abrasive particles. The resulting sintered metal-clad pellets form another aspect of the invention.
Another aspect of the invention comprises a method for making saw blade segments from metal-clad abrasive particles, comprising the steps of:
(a) placing a plurality of abrasive pellets, each comprising an abrasive particle coated with at least about 20 wt-% sintered metal, in a mold cavity; and
(b) heating the contents of such mold cavity under conditions effective for forming an abrasive particle containing saw blade segment.