Inventors:
James N. O'Brien - Bend OR, US
Yunlong Sun - Beaverton OR, US
Kevin P. Fahey - Portland OR, US
Michael J. Wolfe - Portland OR, US
Brian W. Baird - Oregon City OR, US
Richard S. Harris - Portland OR, US
Assignee:
Electro Scientific Industries, Inc. - Portland OR
International Classification:
B23K 26/04, C04B 41/91
US Classification:
264400, 264482, 21912162, 21912167, 21912169, 2191218, 21912181
Abstract:
UV laser cutting throughput through silicon and like materials is improved by dividing a long cut path () into short segments (), from about 10 μm to 1 mm. The laser output () is scanned within a first short segment () for a predetermined number of passes before being moved to and scanned within a second short segment () for a predetermined number of passes. The bite size, segment size (), and segment overlap () can be manipulated to minimize the amount and type of trench backfill. Real-time monitoring is employed to reduce rescanning portions of the cut path (112) where the cut is already completed. Polarization direction of the laser output () is also correlated with the cutting direction to further enhance throughput. This technique can be employed to cut a variety of materials with a variety of different lasers and wavelengths. A multi-step process can optimize the laser processes for each individual layer.