Inventors:
David S. Rumpf - North Tonawanda NY
Paul R. Lemieux - Fort Smith AR
Assignee:
Norton-Alcoa - Ft. Smith AR
International Classification:
C04B 3510
Abstract:
A lightweight oil and gas well proppant made by simultaneously mixing and compacting a mixture of kaolin clay which has been calcined at a temperature low enough to prevent the formation of mullite and crystobalities to an LOI of 12 or less when tested at 1400. degree. C. , and amorphous to microcrystalline silica both of which have been milled to an average agglomerated particle size of 7 microns or less to form green pellets, and then drying, screening and sintering the pellets to form proppant pellets having a specific gravity of 2. 7 or less, the proppant having a conductivity of at least 3,000 millidarci-feet as measured by the StimLab Technique after 50 hours at 8,000 psi and 275. degree. F. , in the presence of deoxygenated aqueous 2% solution of KCl using sandstone shims.