Inventors:
Jay A. Morrison - Oviedo FL, US
Gary B. Merrill - Orlando FL, US
Steven James Vance - Orlando FL, US
Michael A. Burke - Pittsburgh PA, US
Assignee:
Siemens Power Generation, Inc. - Orlando FL
International Classification:
B28B 11/00, B28B 5/00, B29C 33/76
US Classification:
264162, 264163, 264255, 264313, 264317, 264610, 264632, 264635, 264642, 264678, 264DIG 44
Abstract:
A method of manufacturing a hybrid structure () having a layer of CMC material () defining an interior passageway () and a layer of ceramic insulating material () lining the passageway. The method includes the step of casting the insulating material to a first thickness required for effective casting but in excess of a desired second thickness for use of the hybrid structure. An inner mold () defining a net shape desired for the passageway remains in place after the casting step to mechanically support the insulating material during a machining process used to reduce the thickness of the insulating material from the as-cast first thickness to the desired second thickness. The inner mold also provides support as the CMC material is deposited onto the insulating material. The inner mold may include a fugitive material portion () to facilitate its removal after the CMC material is formed.