John P. Henley
Engineering in Midland, MI

License number
Louisiana PE.0019563
Issued Date
Jul 28, 1981
Expiration Date
Sep 30, 2008
Category
Civil Engineer
Address
Address
2333 N Deer Vly Rd, Midland, MI 48642

Professional information

John Henley Photo 1

Process For Vinyl Chloride Manufacture From Ethane And Ethylene With Immediate Hcl Recovery From Reactor Effluent

US Patent:
6797845, Sep 28, 2004
Filed:
May 14, 2002
Appl. No.:
10/130103
Inventors:
Daniel A. Hickman - Midland MI
John P. Henley - Midland MI
Mark E. Jones - Midland MI
Kenric A. Marshall - Lake Jackson TX
Daniel J. Reed - Angleton TX
William D. Clarke - Brazoria TX
Michael M. Olken - Midland MI
Lee E. Walko - Midland MI
Assignee:
Dow Global Technologies Inc. - Midland MI
International Classification:
C07C 1715
US Classification:
570224, 570216, 570226, 570227, 570228, 570230
Abstract:
A process for producing vinyl chloride monomer where significant quantities of both ethane and ethylene in input streams to the affiliated reactor where hydrogen chloride in the reactor effluent is essentially fully recovered from the reactor effluent in the first unit operation after the ethane/ethylene-to-vinyl reaction step or stage. Steps are presented of oxydehydro-chlorination catalytic reaction of ethane, ethylene, hydrogen chloride, oxygen, and chlorine; quenching the reactor effluent stream to provide a raw product stream having essentially no hydrogen chloride; and separation of the raw product stream into a vinyl chloride monomer product stream and into a lights stream; and recycling the lights steam to the reactor.


John Henley Photo 2

Method For Making Submicrometer Carbides, Submicrometer Solid Solution Carbides, And The Material Resulting Therefrom

US Patent:
5380688, Jan 10, 1995
Filed:
Aug 9, 1993
Appl. No.:
8/104511
Inventors:
Stephen D. Dunmead - Midland MI
William G. Moore - Midland MI
Alan W. Weimer - Midland MI
Glenn A. Eisman - Midland MI
John P. Henley - Midland MI
Assignee:
The Dow Chemical Company - Midland MI
International Classification:
C04B 3556
US Classification:
501 87
Abstract:
A method for making submicrometer metallic carbides and submicrometer solid solution metallic carbides from sources of at least one metallic oxide and carbon involves the rapid heating of a reactive particulate mixture of at least one metallic oxide and carbon in order to achieve a resulting particulate size of less than 1 micrometer. Submicrometer sized metallic carbides and solid solution metallic carbides have found great use in commercial ceramic applications. It has been found that the smaller sized particles produce a product having superior toughness and hardness. In addition, the submicrometer sized solid solution metallic carbide resulting from this method is also disclosed.


John Henley Photo 3

Production Of Vinyl Halide From Single Carbon Feedstocks

US Patent:
2005002, Feb 3, 2005
Filed:
Apr 23, 2002
Appl. No.:
10/477479
Inventors:
William Clarke - Brazoria TX, US
Terry Haymon - Brazoria TX, US
John Henley - Midland MI, US
Daniel Hickman - Midland MI, US
Mark Jones - Midland MI, US
Matt Miller - Lake Jackson TX, US
Thomas Morris - Lake Jackson TX, US
Daniel Reed - Angleton TX, US
Lawrence Samson - Lake Jackson TX, US
Albert Schweizer - Midland MI, US
Steve Smith - Baton Rogue LA, US
International Classification:
C08F002/00
US Classification:
526068000, 526344000, 422131000
Abstract:
The preparation of vinyl halide monomer, and further to polyvinyl halide, starting from Ccompounds, involving conversion of methane or methanol to methyl halide; condensation of methyl halide to ethylene and co-product hydrogen halide; oxidative halogenation of ethylene to vinyl halide monomer; separation of vinyl halide monomer from any methyl halide present in the vinyl halide monomer stream; optional recycling of the methyl halide recovered to the condensation step; and recovery and optional recycling of the co-product hydrogen halide. Optionally, the vinyl halide monomer may be polymerized to polyvinyl halide to facilitate separation of the monomer from methyl halide. Methyl halide may be obtained via oxidative halogenation of methane in the presence of a rare earth halide or rare earth oxyhalide catalyst. Optionally, the methyl halide may be converted to methanol.


John Henley Photo 4

Process For Vinyl Chloride Manufacture From Ethane And Ethylene With Air Feed And Alternative Hcl Processing Methods

US Patent:
2004015, Aug 5, 2004
Filed:
Nov 12, 2003
Appl. No.:
10/477502
Inventors:
William Clarke - Brazoria TX, US
Terry Haymon - Brazoria TX, US
John Henley - Midland MI, US
Daniel Hickman - Midland MI, US
Mark Jones - Midland MI, US
Matt Miller - Lake Jackson TX, US
Thomas Morris - Lake Jackson TX, US
Daniel Reed - Angleton TX, US
Lawrence Samson - Lake Jackson TX, US
Steven Smith - Baton Rouge LA, US
International Classification:
C07C017/152
US Classification:
570/224000
Abstract:
In one aspect, a process for producing vinyl chloride from ethane/ethylene involving: (a) combining ethane, ethylene, or mixtures thereof with an oxygen source and a chlorine source in a reactor containing a suitable catalyst under conditions sufficient to convert substantially all of the C2 hydrocarbon fed and to produce a product stream comprising vinyl chloride and hydrogen chloride; and (b) recycling unreacted hydrogen chloride back for use in Step (a). No C2 hydrocarbon recycle is required in this process. In another aspect, a process for producing vinyl chloride involving: (a) combining ethane, optionally ethylene, an oxygen source, and a chlorine source in a reactor containing a suitable catalyst under conditions sufficient to produce vinyl chloride and hydrogen chloride; (b) catalytically reacting said hydrogen chloride in a second reactor to provide a second reactor effluent essentially devoid of hydrogen chloride; and (c) recycling said second reactor effluent to step (a). Optionally, the second process may be run under conditions to react C2 hydrocarbons to extinction and thereby eliminate a need for C2 hydrocarbon recycle. Either process may include a hydrogenation unit for converting cis/trans-1,2-dichloroethylenes) to ethylene dichloride.


John Henley Photo 5

Method To Produce A Transition Metal Carbide From A Partially Reduced Transition Metal Compound

US Patent:
5942204, Aug 24, 1999
Filed:
Nov 12, 1997
Appl. No.:
8/967965
Inventors:
Stephen D. Dunmead - Midland MI
Hobart A. Barker - Midland MI
John P. Henley - Midland MI
Pat J. DeLuca - Midland MI
Tom J. Bunnelle - Midland MI
Joe F. Repman - Midland MI
Daniel F. Carroll - Midland MI
Stephen A. Anderson - Sandford MI
Assignee:
OMG Americas, Inc. - Cleveland OH
International Classification:
C01B 3134
US Classification:
423440
Abstract:
A transition metal carbide (e. g. , WC) is prepared by the following steps. A carbon-precursor mixture is formed by mixing a precursor comprised of (i) a transition metal oxide (e. g. , WO. sub. x) and (ii) a material selected from the group consisting of: a transition metal (e. g. , W); a transition metal carbide (e. g. , WC) and a substoichiometric carbide (W. sub. 2 C), in the presence of a source of carbon (e. g. , carbon black) in an amount sufficient to form a reduced mixture comprised of the transition metal carbide and substoichiometric transition metal carbide, wherein the amount of the transition metal oxide and transition metal is essentially zero in said reduced mixture. The carbon-precursor mixture is heated in a reducing atmosphere (e. g. , 5 percent hydrogen in argon) to a reducing temperature and for a time sufficient to produce the reduced mixture.


John Henley Photo 6

High Yield Manufacturing Process For Silicon Carbide

US Patent:
5190737, Mar 2, 1993
Filed:
Apr 30, 1991
Appl. No.:
7/693507
Inventors:
Alan W. Weimer - Midland MI
Raymond P. Roach - Midland MI
John P. Henley - Midland MI
Assignee:
The Dow Chemical Company - Midland MI
International Classification:
C01B 3136
US Classification:
423345
Abstract:
A process for preparing silicon carbide by carbothermal reduction which includes transporting, in a gaseous medium, a particulate reactive mixture of a silica source and a carbon source through a reaction zone. The heating rate of the atmosphere within the reaction zone is such that substantially all of the reactive mixture is heated at a heating rate of at least about 100. degree. C. /second until an elevated temperature of at least 1800. degree. C. is reached. Either (1) carbon monoxide is added to the reaction zone or (2) a carbon monoxide level in the reaction is achieved in order to provide at least about 30 mole percent of the gases exiting the reaction zone to achieve a higher yield of silicon carbide.


John Henley Photo 7

Method For Increasing The Efficiency Of A Gasification Process For Halogenated Materials

US Patent:
2003016, Sep 11, 2003
Filed:
Apr 2, 2002
Appl. No.:
10/115463
Inventors:
Dennis Jewell - Angleton TX, US
John Henley - Midland MI, US
Connie Galloway - Angleton TX, US
International Classification:
C10J003/02
US Classification:
048/1970FM, 423/481000, 048/1990FM, 423/650000, 423/651000, 422/184100, 422/187000
Abstract:
Methods for improving a gasification process for halogenated materials and in particular for producing useful end products such as anhydrous or highly concentrated hydrogen halides and/or synthesis gas, the methods including recycling water/hydrogen halide vapors and/or carbon dioxide to a gasification reactor.


John Henley Photo 8

Production Of One Or More Useful Products From Lesser Value Halogenated Materials

US Patent:
2002009, Jul 25, 2002
Filed:
Mar 22, 2002
Appl. No.:
10/104703
Inventors:
Dennis Jewell - Angleton TX, US
John Henley - Midland MI, US
Edward Timm - Freeland MI, US
Tarver Snedecor - Angleton TX, US
Leopoldo Salinas - Lake Jackson TX, US
Charles Lipp - Lake Jackson TX, US
James Clark - Ludington MI, US
International Classification:
B01J008/00, B01J008/04, F28D021/00
US Classification:
422/188000, 422/189000, 422/190000, 422/198000
Abstract:
A process and apparatus are described for converting a feed that is substantially comprised of halogenated materials, and especially byproduct and waste chlorinated hydrocarbons as are produced from a variety of chemical manufacturing processes, to one or more higher value products via a partial oxidation reforming reaction step. These products can be in the form of a useful or salable acid product and/or a product synthesis gas comprised of carbon monoxide and hydrogen, or the reaction product including the same hydrogen halide, carbon monoxide and hydrogen components can be employed as a feed in the synthesis of a different useful or salable product.


John Henley Photo 9

Process For Preparing Aluminum Nitride Powder Via Controlled Combustion Nitridation

US Patent:
5126121, Jun 30, 1992
Filed:
May 3, 1991
Appl. No.:
7/695376
Inventors:
Alan W. Weimer - Midland MI
John P. Henley - Midland MI
Gene A. Cochran - Midland MI
Glenn A. Eisman - Midland MI
William G. Moore - Midland MI
Assignee:
The Dow Chemical Company - Midland MI
International Classification:
C01B 21072
US Classification:
423412
Abstract:
Rapidly heat powdered aluminum in the presence of a source of nitrogen at a temperature of 1873 to 2373 K. to produce aluminum nitride, then promptly quench the aluminum nitride product. The product has a surface area between 2 and 8 square meters per gram and an oxygen content of less than 1. 2 weight percent.


John Henley Photo 10

Production Of One Or More Useful Products From Lesser Value Halogenated Materials

US Patent:
8092769, Jan 10, 2012
Filed:
May 11, 2007
Appl. No.:
11/801961
Inventors:
Dennis Wade Jewell - Angleton TX, US
John P. Henley - Midland MI, US
Edward E. Timm - Freeland MI, US
Leopoldo Salinas, III - Lake Jackson TX, US
Charles William Lipp - Lake Jackson TX, US
James Everett Clark - Ludington MI, US
Assignee:
Dow Global Technologies LLC - Midland MI
International Classification:
B01D 53/68, A62D 3/37
US Classification:
423240R, 4232453, 423488, 4234182, 4236481, 423655, 588316, 588319
Abstract:
A process and apparatus are described for converting a feed that is substantially comprised of halogenated materials, and especially byproduct and waste chlorinated hydrocarbons as are produced from a variety of chemical manufacturing processes, to one or more higher value products via a partial oxidation reforming reaction step. These products can be in the form of a useful or salable acid product and/or a product synthesis gas comprised of carbon monoxide and hydrogen, or the reaction product including the same hydrogen halide, carbon monoxide and hydrogen components can be employed as a feed in the synthesis of a different useful or salable product.